Prochem Peak GTX Bedienungsanleitung

MOBILE CLEANING UNITOperating Instructions (ENG)MODELS: PEAK GTX1.001-132.0Read instructions before operating the machine.86325860 - AY08/29/13

8 86325860 PEAK GTX PROCHEMSafetyThe following symbols are used throughout this guide as indicated in their descriptions: Hazard Intensity LevelThere

98Hose Accessories1211123245678910131415161718192021222386325860 PEAK GTX PROCHEM

9986325860 PEAK GTX PROCHEMHose AccessoriesREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86180980 1 FITTING, BRB 2H BS PVC 2 86178640 2 CUFF, 2

100Exhaust - Optional2341586325860 PEAK GTX PROCHEM

10186325860 PEAK GTX PROCHEMExhaust - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86177010 2 CLAMP, #48 HOSE2 86280600 1 HOSE, 3" X

102Heater Core - 3rd - Optional12345686325860 PEAK GTX PROCHEM

10386325860 PEAK GTX PROCHEMHeater Core - 3rd - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES- 86328070 1 KIT, 3RD HEAT EXCHANGER, PEAK GT

104Automatic Pumpout - Dual Diaphragm - Optional17161413121110876521TOWASTE TANK43TO ENGINEHARNESSTOPUMPOUT181519202322211986325860 PEAK GTX PROCHEM

10586325860 PEAK GTX PROCHEMAutomatic Pumpout - Dual Diaphragm - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES- 86335970 1 ASSY, PUMPOUT, D

106Wand - Titanium Six Jet - Optional251734836A33323130292827262423222120191817131098543216B6C3517711121415163686325860 PEAK GTX PROCHEM

10786325860 PEAK GTX PROCHEMWand - Titanium Six Jet - Optional MEASURE AND MATCH EXISTING HOSE LENGTH.REF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNO

86325860 PEAK GTX PROCHEM 9SafetySafety LabelsThe following WARNING LABELS are found on your cleaning unit. These labels point out important Warnings

108Wand - Ergo Titanium Six Jet - Optional2A2661225131118224321202123241672B91981023141251517520212786325860 PEAK GTX PROCHEM

10986325860 PEAK GTX PROCHEMWand - Ergo Titanium Six Jet - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES- 86326900 1 WAND, ERGO TI COMPLETE

110Wand - Quad Jet - Optional18, 23143332313029282726252422A, 22B, 22C20, 2118, 19171615141312119, 10876543213486325860 PEAK GTX PROCHEM

11186325860 PEAK GTX PROCHEMWand - Quad Jet - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES- 86285570 - WAND, TM, QJW (95015) PC COMPLETE-

112Wand - Tri Jet -Optional3130292827262524232219, 20, 2118A, 18B, 18C171615141312119, 108765432186325860 PEAK GTX PROCHEM

11386325860 PEAK GTX PROCHEMWand - Tri Jet -OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES- 86285520 - WAND, TJW (9502) PC COMPLETE- 862855

114Stair Tool - Optional1234A5678, 91011121314A, 14B15161718192021224B4C2386325860 PEAK GTX PROCHEM

11586325860 PEAK GTX PROCHEMStair Tool - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES- 86285350 - TL, STAIR, LNG, TM DJ (80015) COMPLETE-

116Upholstery Tool - Optional12345678910111213141516171819202122232425262728293031323334353637386325860 PEAK GTX PROCHEM

11786325860 PEAK GTX PROCHEMUpholstery Tool - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES- 86285260 1 TL, UPHOLST, PC (80015) COMPLETE1

10InstallationDealer ResponsibilityYour distributor from whom you purchased this mobile cleaning unit is responsible for correct installation of this

118Shelf Assembly - Optional12345679101112131415161742210122105241023515750 1/8DIMENSIONAL DATA11OVERALL DIMENSION:41-1/2" TALL50-1/8" WIDE5

11986325860 PEAK GTX PROCHEMShelf Assembly - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES- 86354970 1 ASM, VAN STORAGE UNIT COMPLETE1 863

120Water Tank Dual with Demand Pump - Optional12345678910111213243167881314OVERALL DIMENSION:32-1/2" TALL62-5/8" WIDE15-1/2" DEEPTO DEM

12186325860 PEAK GTX PROCHEMWater Tank Dual with Demand Pump - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES- 86041730 - TANK, DUAL SADDLE

122Water Tank - Demand Pump - Optional12345678910111241414138486325860 PEAK GTX PROCHEM

12386325860 PEAK GTX PROCHEMWater Tank - Demand Pump - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES- 86191390 1 PUMP ONLY, TM DEMAND- 8618

124Auxiliary Water Tank with Pump-Optional393837363534333231302928272625242321201918171615141312111098765431 22 2 4X Ø.40628.8 WIDE58.8 LENGTH 30.0 T

12586325860 PEAK GTX PROCHEMAuxiliary Water Tank with Pump-OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES- 86041580 1 ASSY, AUX WTR TNK W/PM

126Hose Reel - Optional43254047OVERALL DIMENSIONS: 47" TALL 40" WIDE86325860 PEAK GTX PROCHEM

12786325860 PEAK GTX PROCHEMHose Reel - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES- 86373960 1 HOSE REEL, 300 FT W/SMALL REEL COMPLET

11InstallationLifting Unit Onto VehicleSince console weighs approximately 794 lbs. pounds, we recommend using a forklift to lift unit onto vehicle. Po

128Motorized Hose Reel - Tank - Optional64356565656101211912420192714151617133031292832262527358343386325860 PEAK GTX PROCHEM

12986325860 PEAK GTX PROCHEMMotorized Hose Reel - Tank - Optional* WHEN ORDERING INDICATE PART NUMBER AND COLORREF PART NO. QTY DESCRIPTIONSERIAL NO.

130Motorized Hose Reel - Optional91085612111213561456152017217486325860 PEAK GTX PROCHEM

13186325860 PEAK GTX PROCHEMMotorized Hose Reel - Optional* WHEN ORDERING INDICATE PART NUMBER AND COLORREF PART NO. QTY DESCRIPTIONSERIAL NO. FROM NO

132E Z - Charge Water Softener - Tank & Tray - Optional1234567111214151316182192510121923121220131616222423112929271782630132886325860 PEAK GT

13386325860 PEAK GTX PROCHEME Z - Charge Water Softener - Tank & Tray - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES- 86041740 1 W

134E Z - Charge Water Softener - Filter - Optional7216554101928333386325860 PEAK GTX PROCHEM

13586325860 PEAK GTX PROCHEME Z - Charge Water Softener - Filter - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86179630 1 DISCONNECT, 3/

136E Z - Charge Water Softener - Brine System - Optional1232PART OF ITEM 31449813910115671586325860 PEAK GTX PROCHEM

13786325860 PEAK GTX PROCHEME Z - Charge Water Softener - Brine System - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86195930 1 FUNN

12InstallationLayout with 60 Gallon Waste Tank71116"178"578"3718"12"2X 1238"2X 6316"2X 112"6X Ø38"334&quo

138Serial NumbersREF. NO.MODEL: SERIAL #1 1001132000011486325860 PEAK GTX PROCHEM

13InstallationLayout with 100 Gallon Waste TankTOP VIEWFRONT VIEWENSURE THAT VAC INLETS ON CONSOLEAND WASTE TANK ARE ALIGNED.4918"12"2X 123

14InstallationWaste Tank To Console ConnectionNOTE: Before connecting any hoses to the waste tanks, make certain the hose clamps are on each hose.1. C

15InstallationVan Bulkhead Installation1. Select a location on the vehicle floor to drill the hole for the bulkhead adapter. This location should be

16InstallationFuel Supply & Return Line Installation (Underneath Van)1. Attach the 1/8 NPT x 5/16 Hosebarb 90 degree elbow to the bulkhead adapter

17InstallationBattery ConnectionDangerous Acid, Explosive Gases! Batteries contain sulfuric acid. To prevent acid burns, avoid contact with skin, eyes

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18InstallationInitial Operational SettingsNOTE: Due to temperature and altitude changes, the optimal settings for each truckmount must be adjusted aft

19OperationsTechnical SpecificationsITEM DIMENSION/CAPACITYEngine speed285

20OperationsFuel RequirementsUse unleaded gasoline ONLY. DO NOT use any gasoline additives. We recommend the use of clean, fresh, unleaded gasoline in

21OperationsWater RequirementsHard water deposits will adversely affect the plumbing and heat exchange systems on this unit. The map below will give

22OperationsComponents123456789101115171920212223242526121314161886325860 PEAK GTX PROCHEM

23OperationsComponents1. Solution Temp Control ValveThis valve allows the operator to control the solution temperature by bypassing hot water to the w

24Operations15. Vacuum InletsThe vacuum inlets serve as connecting points for vacuum hoses.16. ExhaustExhaust fumes contain carbon monoxide which is a

25OperationsVacuum SystemThe engine turning a vacuum pump generates vacuum. The air is channeled in one side of the vacuum pump, compressed and discha

26OperationsWater Pumping and Heat Transfer SystemCold water enters the console through the water inlet. When the water box is full the valve will aut

27OperationsWATERINLETCHEMICALINJECTIONRADIATORWASTE TANKWATER BOXSOLUTION PUMPENGINETHERMOSTATENGINEVACUUM EXHAUSTHEAT EXCHANGERSTHERMORELIEFHELI-COI

86325860 PEAK GTX PROCHEM 1Machine Data Log / OverviewWelcome…and congratulations on the purchase of your Mobile Cleaning Unit. This instruction manua

28OperationsChemical Injection SystemThe chemical injection system is unique in that it utilizes the pressure spikes generated by the high-pressure so

29OperationsPre-Run Inspection / SetupNOTE: Operation of this unit is simple. However, only trained personnel should proceed.Operate this unit and equ

30OperationsPriming the Chemical Pump1. Fill chemical container and inspect chemical strainer.2. Insert chemical inlet tubing into chemical container.

31OperationsUpholstery CleaningUpholstery tool, (See Options Section)1. To protect fabrics, reduce solution temperature as needed by opening the solut

32OperationsWinterizing Your Unit1. Shut off the water supply. Disconnect the water inlet hose from the front of your console.2. Connect all solution

33OperationsRemoving Anti-Freeze From the Unit1. Connect one end of the winterizing loop hose to the bottom solution outlet connection. Place the othe

34MaintenanceService ScheduleEngine Daily Check engine oil level. *** Fill to proper levelEngine Daily Check coolant level in overflow bottleVacuum Pu

35MaintenanceService Schedule* Or as often as required** Change solution pump crankcase oil after the first 50 hours***Change engine crankcase oil and

36MaintenanceKey CheckpointsNote: Initiation of a planned preventative maintenance program will assure that your unit has optimum perfor-mance, a long

37MaintenanceDO NOT service this unit while it is running. The high-speed mechanical parts as well as high temperature components may result in severe

2 86325860 PEAK GTX PROCHEMTable of ContentsMachine Data Log / Overview . . . . . . . . . . . . . . . . . 1Table of Contents . . . . . . . . . . . . .

38MaintenanceVacuum PumpRefer to the Vacuum Pump Operation and Service Manual (P/N 86269820) for specific instructions. Lubrication: We recommend that

39MaintenanceSolution PumpRefer to the Solution Pump Operation and Service Manual for specific instructions (P/N 86269900).1. Check the crankcase oil

40MaintenanceSolution Pump Drive BeltTo tighten the solution pump belt:1. Loosen the nuts which hold the solution pump mount to base.2. Adjust the pos

41MaintenanceChemical PumpRebuild the chemical pump every 500 hours. This involves changing the diaphragm, plastic disk and check valves. For the proc

42MaintenanceGeneral Service AdjustmentsThe high-speed mechanical parts as well as high temperature components may result in severe injury, severed li

43MaintenancePacking Nut Adjustments For Chemical ValvesExamine the packing nut on all chemical valves for proper tension every 200 hours. When turnin

44MaintenanceTroubleshootingPROBLEM CAUSE SOLUTIONLoss of solution pump pressure. With the cleaning tool open, the solution pressure gauge reads below

45MaintenancePROBLEM CAUSE SOLUTIONLoss of vacuum While cleaning, the vacuum is not up to specifi-cation. Engine RPM is normal.Vacuum obstruction Insp

46MaintenancePROBLEM CAUSE SOLUTIONChemical flow meter indicates flow with the tool valve closedExternal leak in chemical pipingTighten fittings. Re-a

47MaintenancePROBLEM CAUSE SOLUTIONEngine stops running. While doing normal cleaning, the engine stops runningEngine is out of gasoline Add gasoline t

86325860 PEAK GTX PROCHEM 3Table of ContentsPartsFrame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Side Panel. . . . . . .

48 86325860 PEAK GTX PROCHEMNotes:

49PARTS86325860 PEAK GTX PROCHEMParts

50Frame12491368121618615186181917591431761213615994101120212286325860 PEAK GTX PROCHEM

5186325860 PEAK GTX PROCHEMFrame** CALL MANUFACTURER FOR SERIAL NUMBERREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86270330 12 FLATWASHER, 1/42 8

52FrameTOWATER BOX151413121098765431229211212986325860 PEAK GTX PROCHEM

5386325860 PEAK GTX PROCHEMFrameREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86273330 3 SCR, CAP 1/4-20 X 2.75 HXHD2 86270330 10 FLATWASHER, 1/43

54Frame1551632311133723212019181714131296410811522162386325860 PEAK GTX PROCHEM

5586325860 PEAK GTX PROCHEMFrameREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86273180 2 SCR, 1/4-20 X 1" HXHD GRD82 86273330 3 SCR, CAP 1/4-

56Side Panel 2 186325860 PEAK GTX PROCHEM

5786325860 PEAK GTX PROCHEMSide PanelREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86325380 1 BRKT, VAC INLET, PGT2 86180700 1 END CAP, VAC INLET,

4 86325860 PEAK GTX PROCHEMReceiving Your UnitAcceptance of ShipmentEvery part of your cleaning unit was carefully checked, tested, and inspected befo

58Chemical Panel171615141312111098765432186325860 PEAK GTX PROCHEM

5986325860 PEAK GTX PROCHEMChemical PanelREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86273180 2 SCR, 1/4-20 X 1" HXHD GRD82 86270330 2 FLAT

60Control Panel28272623221615141312302992524201918171110876432152197103186325860 PEAK GTX PROCHEM

6186325860 PEAK GTX PROCHEMControl PanelREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86273180 4 SCR, 1/4-20 X 1" HXHD GRD82 86270330 4 FLATW

62Engine211920131422181714121110987654321151686325860 PEAK GTX PROCHEM

6386325860 PEAK GTX PROCHEMEngine** CALL MANUFACTURER FOR SERIAL NUMBER.REF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86273440 4 SCR, MACH 5/16-18

64EngineTO TOP FITTINGON HELICOILTO LOWER FITTINGON HELICOIL164SUPPLIED WITH ENGINE142019181513121110987632151723222118181886325860 PEAK GTX PROCHEM

6586325860 PEAK GTX PROCHEMEngineREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86273440 3 SCR, MACH 5/16-18 X 1" GR82 86181430 1 FTTG, BRB 1P

66Vacuum Pump86325860 PEAK GTX PROCHEM4TO WASTE TANKTO SILENCER251617242221201918171615141312111098765432123

6786325860 PEAK GTX PROCHEMVacuum PumpREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86273320 1 SCR, CAP 7/16-14X4 HXHD2 86273420 2 SCR,CAP 3/8-16X

86325860 PEAK GTX PROCHEM 5How to Use This ManualThis manual contains the following sections:• How to Use This Manual•Safety• Installation• Operations

68Solution Pump86325860 PEAK GTX PROCHEM 29 28 27 26 25 24 4 23 22 21 20 19 18 17 16 15 13 12 11 10 9 8 7 6 5 3 1 FROM FLOWM

6986325860 PEAK GTX PROCHEMSolution Pump** CALL MANUFACTURER FOR SERIAL NUMBER.REF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86326970 1 BRKT, WTR

70Solution Pump86325860 PEAK GTX PROCHEM123456789101112131415151257

7186325860 PEAK GTX PROCHEMSolution PumpREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86176520 1 CAP, OIL FILLER 2 86189200 1 O-RING, OIL FILL

72Vacuum / Exhaust Heat Exchanger and Silencer 24 23 21 19 18 17 16 15 14 13 12 11 10 9 8 6 5 4 3 2 1 TO WATER BOX 21 7 FROMREGUL

7386325860 PEAK GTX PROCHEMVacuum / Exhaust Heat Exchanger and SilencerREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86325250 2 BRKT, HE BOX SUPPO

74Helicoil Heat Exchanger121011963467435TO HEAT"Y" ADAPTERREGULATORFROM THERMOSTATADAPTER ON ENGINETO ENGINEEXCHANGERTO PRESSURE886325860 PE

7586325860 PEAK GTX PROCHEMHelicoil Heat ExchangerREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86177560 1 COCK, DRN 1/4P X 1/4 HOSE ELL2 86342100

76Helicoil Heat Exchanger86325860 PEAK GTX PROCHEM10931412142585761311

7786325860 PEAK GTX PROCHEMHelicoil Heat Exchanger* SEE SERIAL NUMBER PAGE FOR SERIAL NUMBER.** CALL MANUFACTURER FOR SERIAL NUMBER.  WHEN REPLACING

6 86325860 PEAK GTX PROCHEMSafetyIMPORTANT SAFETY INSTRUCTIONSWhen using this machine, basic precautionmust always be followed, including the followin

78Solution Outlet86325860 PEAK GTX PROCHEM1615242322212019181714 1 3 4 7 10 11 13 8 12 2 5 6 9

7986325860 PEAK GTX PROCHEMSolution OutletREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86187220 1 MANIFOLD, SOLUTION2 86190180 1 PLG,1/8 SOCHD BR

80Water Box86325860 PEAK GTX PROCHEM615161051312REAR1718567971312865111FROM21WATER INLET

8186325860 PEAK GTX PROCHEMWater BoxREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86195060 1 VALVE, FLOAT INCLUDES 21 & 222 86270770 2 NUT, 1/

82RegulatorBODYSTEMINNERSPRINGSOUTERCAPSEATSEATPRESSURE REGULATOR DETAIL182121615141312111098765432117TO COPPER CORE86325860 PEAK GTX PROCHEM

8386325860 PEAK GTX PROCHEMRegulatorREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86273330 2 SCR, CAP 1/4-20 X 2.75 HXHD2 86270330 3 FLATWASHER, 1

8460 Gallon Waste Tank21TO VACUUM PUMP207PART OF 41319961610121514118754321181786325860 PEAK GTX PROCHEM

8586325860 PEAK GTX PROCHEM60 Gallon Waste TankREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES- 98408750 1 KIT, WASTE TANK 60G, PC COMPLETE1 86190530

86100 Gallon Waste Tank2112118754211514181731319961610TO VACUUM PUMP207PART OF 486325860 PEAK GTX PROCHEM

8786325860 PEAK GTX PROCHEM100 Gallon Waste TankREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES- 98408760 1 KIT, WASTE TANK 100 G, PC COMPLETE1 86190

86325860 PEAK GTX PROCHEM 7SafetyDO NOT leave the vehicle engine running while operating this unit.Dangerous Acid, Explosive Gases! Batteries contain

88Fuel PumpTO VEHICLEFUEL SUPPLYTO CONSOLEFROM VEHICLEFUEL SUPPLY4USE AS NEEDEDMOUNT TOVEHICLE FRAME912121719187102531416THROUGH VEHICLE FLOORRETURN13

8986325860 PEAK GTX PROCHEMFuel PumpREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86010630 14 WASHER, 1/4 ID X 5/8 OD SS2 86173340 6 WASHER, SPLIT

90Battery Floor Mount1098765431286325860 PEAK GTX PROCHEM

9186325860 PEAK GTX PROCHEMBattery Floor MountREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES- 86030550 1 KIT,BAT FLR MTG TM COMPLETE1 86273780 2 SCR

92Chemical Jug Floor Mount52416386325860 PEAK GTX PROCHEM

9386325860 PEAK GTX PROCHEMChemical Jug Floor MountREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86298250 1 HOLDER, 5 GAL JUG2 86273190 4 SCR, 1/4

94Wiring Diagram86325860 PEAK GTX PROCHEM

9586325860 PEAK GTX PROCHEMHose DiagramWASTETANKWASTETANKWASTETANKWASTETANK861934108618130086176990CUT HOSE SUPPLIED WITH ENGINE86183930 (14-1/2"

96Notes:86325860 PEAK GTX PROCHEM

97OPTIONS86325860 PEAK GTX PROCHEMOptions