Prochem Legend XL Bedienungsanleitung

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Inhaltsverzeichnis

Seite 1 - PRV NO. 980157

BB 86037400 06/30/09 PRV NO. 980157 Operating Instructions (ENG) MODELS: LEGEND XL Read instructions before operating

Seite 2

HAZARD LEVEL INTENSITY 86037400 02/16/07 2-3 The following WARNING LABELS are found on your cleaning unit. These labels point out important Warnings

Seite 3 - MACHINE DATA LOG/OVERVIEW

TECHNICAL SPECIFICATIONS 86037400 02/16/07 3-1 ITEM DIMENSION/CAPACITY Engine speed 2850 rpm 1400 rpm (idle speed) Water pump rpm 1625 rpm Vacu

Seite 4 - TABLE OF CONTENTS

OPERATION 86037400 02/16/07 3-2 INSTALLATION REQUIREMENTS Prior to starting the installation, first read the ENTIRE "Installation” section of

Seite 5

OPERATION 86037400 02/16/07 3-3 CHEMICAL REQUIREMENTS The unit, due to its chemical injection pump design, can be used with a variety of water-dil

Seite 6 - RECEIVING YOUR UNIT

OPERATION 86037400 02/16/07 3-4 1678131412111095432201819171615

Seite 7 - HOW TO USE THIS MANUAL

OPERATION 86037400 05/22/08 3-5 1. VACUUM GAUGE This gauge indicates in inches of mercury how much vacuum the system is producing at any given tim

Seite 8

OPERATION 86037400 02/16/07 3-6 16. PRESSURE CONTROL REGULATOR The pressure regulator sets the pressure of the solution system. This spring loade

Seite 9

OPERATION 86037400 02/16/07 3-7 VACUUMEXHAUSTOUTLET CHECK VALVEOUTLET Y-STRAINERTEMPERATURE CONTROL VALVEVACUUM EXHAUSTRADIATOR-TYPE HEAT EXCHA

Seite 10 - HAZARD LEVEL INTENSITY

OPERATION 86037400 02/16/07 3-8 SOLUTIONOUTLETWATERINLETCHEMICALINJECTIONWASTE TANKWATER BOXWATER PUMPKOHLER ENGINEVACUUM EXHAUSTHEAT EXCHANGERSTHER

Seite 11 - TECHNICAL SPECIFICATIONS

OPERATION 86037400 02/16/07 3-9 CHEMICAL INJECTION SYSTEM The chemical injection system is unique in that it utilizes the pressure spikes generate

Seite 13

OPERATION 86037400 02/16/07 3-10 VACUUMGAUGELUBRICATIONCUPVACUUMBLOWERVACUUMSILENCERVACUUMRELIEFVALVEFROM PRESSUREREGULATORVACUUM EXHAUST"RADIA

Seite 14

OPERATION 86037400 05/22/08 3-11 PRE-RUN INSPECTION NOTE: Operation of this unit is simple. However, only trained personnel should proceed.

Seite 15

OPERATION 86037400 05/22/08 3-12 PRIMING THE CHEMICAL PUMP 1. Connect water hose to water inlet connection and turn on water supply. 2. Connect

Seite 16

OPERATION 86037400 02/16/07 3-13 UPHOLSTERY CLEANING Upholstery tool, part #86285260, PRV NO. 78513 1. Set temperature as desired and slow down t

Seite 17

OPERATION 86037400 05/22/08 3-14 WINTERIZING YOUR UNIT 1. Shut off the water supply. Disconnect the water inlet hose from the front of your co

Seite 18

OPERATION 86037400 05/22/08 3-15 REMOVING ANTI-FREEZE FROM THE UNIT 1. Connect one end of the winterizing loop hose to the solution outlet connect

Seite 19

MAINTENANCE 86037400 02/16/07 4-1 SERVICE SCHEDULE Engine Daily Check engine oil level. *** Fill to proper level Vacuum Pump Daily Spray WD-40

Seite 20

MAINTENANCE 86037400 02/16/07 4-2 * Or as often as required ** Change water pump crankcase oil after the first 50 hours ***Change engine crankcase

Seite 21

MAINTENANCE 86037400 02/16/07 4-3 KEY CHECKPOINTS Note: Initiation of a planned preventative maintenance program will assure that your unit has op

Seite 22

MAINTENANCE 86037400 02/16/07 4-4 DO NOT service this unit while it is running. The high-speed mechanical parts as well as high temperature

Seite 23

MACHINE DATA LOG/OVERVIEW 86037400 02/16/07 1 Welcome…and congratulations on the purchase of your Mobile Cleaning Unit. Th

Seite 24

MAINTENANCE 86037400 02/16/07 4-5 VACUUM PUMP Refer to the Vacuum Pump Operation and Service Manual (P/N 86036610, PRV NO. 67-945307) for specifi

Seite 25

MAINTENANCE 86037400 02/16/07 4-6 WATER PUMP Refer to the Water Pump Operation and Service Manual for specific instructions (P/N 86269900, PRV NO

Seite 26 - MAINTENANCE

MAINTENANCE 86037400 02/16/07 4-7 WATER PUMP DRIVE BELT To tighten the water pump belt: 1. Loosen the bolts which hold the water pump mount to

Seite 27

MAINTENANCE 86037400 02/16/07 4-8 NITROGEN ACCUMULATOR The nitrogen accumulator is pressurized to 250 PSI and must be replaced periodically. The

Seite 28

MAINTENANCE 86037400 05/22/08 4-9 SERVICE GENERAL ADJUSTMENTS USE EXTREME CAUTION while servicing while machine is running. The high-speed mec

Seite 29

MAINTENANCE 86037400 02/16/07 4-10 PACKING NUT ADJUSTMENT FOR CHEMICAL METERING BYPASS AND CHEMICAL SELECTOR VALVES Examine the packing nut on th

Seite 30

MAINTENANCE 86037400 02/16/07 4-11 PROBLEM CAUSE SOLUTION Water s

Seite 31

MAINTENANCE 86037400 02/16/07 4-12 PROBLEM CAUSE SOLUTION Vacuum

Seite 32

MAINTENANCE 86037400 05/22/08 4-13 PROBLEM CAUSE SOLUTION Extern

Seite 33

MAINTENANCE 86037400 06/30/09 4-14 PROBLEM CAUSE SOLUTION Starter

Seite 34

TABLE OF CONTENTS 86037400 02/16/07 2 Machine Data Log/Overview...1 Table of Contents ...

Seite 35

FRAME 86037400 02/16/07 5-1 19381138123456789101241415348481331617182021

Seite 36

FRAME 86037400 02/16/07 5-2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86191570 01-000259 14 RECPT, SNAPIN 1/4 TURNFAST

Seite 37

SIDE PANEL 86037400 02/16/07 5-3 4611107521938

Seite 38

SIDE PANEL 86037400 02/16/07 5-4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86046080 790702 1 BRKT, WATER & VAC INL

Seite 39

CONTROL PANEL-UPPER 86037400 01/12/08 5-5 32333127268754322524232221201918171614131211109347621282930353837

Seite 40 - 86037400 02/16/07

CONTROL PANEL-UPPER 86037400 01/12/08 5-6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86195050 15-808106 1 VALVE, METER

Seite 41

ENGINE 86037400 04/28/08 5-7 3433343528271132619181716151413109876543213637122021222324252019

Seite 42 - SIDE PANEL

ENGINE 86037400 05/22/08 5-8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86186430 42-902299 1 KOH ELEM, AIR CLNR #47083

Seite 43

VACUUM PUMP 86037400 08/20/08 5-9 37654131221111089SUPPLIEDWITH PUMP20141516919171821

Seite 44 - CONTROL PANEL-UPPER

VACUUM PUMP 86037400 08/20/08 5-10 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86177010 03-000112 2 CLAMP, HOSE #8

Seite 45

TABLE OF CONTENTS 86037400 09/06/07 3 PARTS LIST Frame...5-1 Side Panel...

Seite 46

WATER PUMP & CHEMICAL PUMP 86037400 08/21/07 5-11 910111312142671713416222118192524TO FLOWMETERTO WATER BOX65363738132SUPPLEDWITH

Seite 47

WATER PUMP & CHEMICAL PUMP 86037400 08/21/07 5-12 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86190540 12-800029 1 PLUG,

Seite 48 - VACUUM PUMP

WATER PUMP 86037400 02/16/07 5-13 123456789101112131415161817187

Seite 49

WATER PUMP 86037400 02/16/07 5-14 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86176520 42-809238 1 CAP, OIL FILLER 2 86

Seite 50 - TO WATER BOX

HEAT EXCHANGER 86037400 02/16/07 5-15 COPPER CORESST CORESST CORE12345317891011121414151617181920222324252262728111226564151514191914132

Seite 51

HEAT EXCHANGER 86037400 02/16/07 5-16 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86056820 790714 3 SPACER, ENG SUPPORT 2 8

Seite 52 - WATER PUMP

PRESSURE REGULATOR & TEMPERATURE BYPASS 86037400 05/22/08 5-17 2012191816151910135326347121189BODYSTEMINNERSPRINGSOUTERCAPSEATSEATPR

Seite 53

PRESSURE REGULATOR & TEMPERATURE BYPASS 86037400 02/16/07 5-18 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86173460 7901

Seite 54 - HEAT EXCHANGER

WATER BOX 86037400 02/16/07 5-19 19325913462381972422121711821161214153101127262530292820

Seite 55

WATER BOX 86037400 05/22/08 5-20 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86273410 00-000335 4 SCR, 1/4-20 X 8 HXHD

Seite 56

RECEIVING YOUR UNIT ACCEPTANCE OF SHIPMENT Every part of your cleaning unit was carefully checked, tested, and inspected before it left our manufactu

Seite 57

WASTE TANK 86037400 02/16/07 5-21 123456789101112814131312

Seite 58 - WATER BOX

WASTE TANK 86037400 05/16/08 5-22 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86049690 790652 1 LID, 60G WST TNK 2 86

Seite 59

HOSE ACCESSORIES 86037400 02/16/07 5-23 1112161315142192117920188104213576

Seite 60 - WASTE TANK

HOSE ACCESSORIES 86037400 02/16/07 5-24 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86180980 12-800078 1 FITTING, BRB 2H BS

Seite 61

BATTERY-FLOOR MOUNT 86037400 05/03/08 5-25 21345678910

Seite 62 - HOSE ACCESSORIES

BATTERY-FLOOR MOUNT 86037400 05/03/08 5-26 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86273780 70015 2 SCR, 1/4-20 X 3/4 H

Seite 63

AUTOMATIC PUMPOUT-OPTIONAL 86037400 02/16/07 5-27 123456789,12,151013141611173455510671918

Seite 64 - BATTERY-FLOOR MOUNT

AUTOMATIC PUMPOUT-OPTIONAL 86037400 02/16/07 5-28 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86274150 70105 4 SCR, M4 X 60

Seite 65

AUTOMATIC PUMPOUT-OPTIONAL 86037400 05/22/08 5-29 1263456791011263915161718192021222324252728293031323334362211588101223521212114133738

Seite 66 - AUTOMATIC PUMPOUT-OPTIONAL

AUTOMATIC PUMPOUT-OPTIONAL 86037400 02/16/07 5-30 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86273250 00-000210 4 SCR, 1

Seite 67

HOW TO USE THIS MANUAL 86037400 02/16/07 1-1 This manual contains the following sections: - HOW TO USE THIS MANUAL - SAFETY - SYSTEMS -

Seite 68

WAND-TITANIUM SIX JET-OPTIONAL 86037400 02/16/07 5-31 12345689101112131415161718192021222324252728293031323334739351826

Seite 69

WAND-TITANIUM SIX JET-OPTIONAL 86037400 02/16/07 5-32 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO.FROM NOTES: 1 86273310 00-000282 2 SCR, CA

Seite 70

WAND-QUAD JET-OPTIONAL 86037400 02/16/07 5-33 123456789, 101112131415161719, 2021, 2223, 23A, 23B252627282930313233341419, 24

Seite 71

WAND-QUAD JET-OPTIONAL 86037400 02/16/07 5-34 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: - 86285570 89238 - WAND, TM, QJW (95

Seite 72 - WAND-QUAD JET-OPTIONAL

WAND- TRI JET- OPTIONAL 86037400 02/16/07 5-35 123456789, 101112131415161719, 19A, 19B20, 21, 2223242526272829303132

Seite 73

WAND- TRI JET-OPTIONAL 86037400 02/16/07 5-36 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: - 86285520 89233 - WAND, TJW (9502

Seite 74 - WAND- TRI JET- OPTIONAL

STAIR TOOL-OPTIONAL 86037400 02/16/07 5-37 2345, 5A6789, 101112131415, 15A1617181920212223

Seite 75 - WAND- TRI JET-OPTIONAL

STAIR TOOL-OPTIONAL 86037400 02/16/07 5-38 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: - 86285350 78519 - TL, STAIR, LNG, TM

Seite 76 - STAIR TOOL-OPTIONAL

UPHOLSTERY TOOL-OPTIONAL 86037400 02/16/07 5-39 123456789101112131415161718192021222324252627282930313233343536373

Seite 77

UPHOLSTERY TOOL-OPTIONAL 86037400 02/16/07 5-40 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: - 86285260 78513 1 TL, UPHOLST, PC

Seite 78 - UPHOLSTERY TOOL-OPTIONAL

86037400 02/16/07 2-1 IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precautions must always be followed, including the following: R

Seite 79

SHELF ASSEMBLY-OPTIONAL 86037400 02/16/07 5-41 123456789101112131415161742210122105241023515750 1/81141-1/2" TALL50-1/8" WIDE57&

Seite 80 - SHELF ASSEMBLY-OPTIONAL

SHELF ASSEMBLY-OPTIONAL 86037400 05/22/08 5-42 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: - 86285410 65-950392 1 VAN STORA

Seite 81

WATER TANK, DUAL WITH DEMAND PUMP-OPTIONAL 86037400 02/16/07 5-43 1234567891011121324316788131432-1/2" TALL62-5/8" WIDE15-1/2" DEE

Seite 82

WATER TANK, DUAL WITH DEMAND PUMP-OPTIONAL 86037400 02/16/07 5-44 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: - 86041730 66-945

Seite 83

WATER TANK-DEMAND PUMP-OPTIONAL 86037400 02/16/07 5-45 123456789101112416161384

Seite 84

WATER TANK - DEMAND PUMP-OPTIONAL 86037400 09/06/07 5-46 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86006760 70305 4 SCR, 5

Seite 85

AUXILIARY WATER TANK WITH PUMP 86037400 09/06/07 5-47 393837363534333231302928272625242321201918171615141312111098765431 22 2 4X Ø.40630.

Seite 86 - 86037400 09/06/07

AUXILIARY WATER TANK WITH PUMP 86037400 09/06/07 5-48 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86277830 00-000072 4 SCR

Seite 87

AUXILIARY WATER TANK-OPTIONAL 86037400 09/06/07 23201918DEMANDPUMPSUBASM16272624251617192016151421181312111098726431215 5-49

Seite 88

AUXILIARY WATER TANK-OPTIONAL 86037400 09/06/07 5-50 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86176400 11-800432 1 CAP, W

Seite 89

86037400 02/16/07 2-2 DO NOT leave the vehicle engine running while operating this unit. Dangerous Acid, Explosive Gases! Batteries contain sulfu

Seite 90

HOSE REEL-OPTIONAL 86037400 09/06/07 5-51 15OVERALLVehicle13151214Floor162111161312141525172423MOUNTING DETAIL101014135237962286479852344

Seite 91 - HOSE REEL-OPTIONAL

HOSE REEL-OPTIONAL 86037400 09/06/07 5-52 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86191620 56-501962 1 REEL, VACUUM HOS

Seite 92

WIRING DIAGRAM 86037400 09/06/07 +5-53 ENGINEPOSNEGSTARTERFMGRNGRNWHTBLKWASTE TANKENGINE SHUTOFF SWITCHN.O.N.C.COMMFYEL/BLKYEL/BLKORG/WHTBLK

Seite 93

HOSE DIAGRAM 86037400 09/06/07 5-54 WATER/CHEMICAL PUMP86176990 - PRV NO. 03-00006586280150 (9")86183480-PRV NO. 10-805205 (15")8628052

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