Prochem Everest EFI Bedienungsanleitung

AG 980197 12/27/06 Operating Instructions (ENG) MODELS: EVEREST EFI LP EVEREST EFI HP Read instructions before operating

OPERATIONS EVEREST EFT 980197 06/30/04 3-1 TECHNICAL SPECIFICATIONS ITEM DI

AUTOMATIC PUMPOUT-OPTIONAL EVEREST EFI 980197 11/29/04 5-54 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 00-000210 4 SCR, 1/4-20 X 3/4 SO

WAND- TITANIUM SIX JET-OPTIONAL EVEREST EFI 980197 06/30/04 5-55 12345689101112131415161718192021222324252627282930313233347393518

WAND- TITANIUM SIX JET-OPTIONAL EVEREST EFI 980197 12/27/06 5-56 REF PART NO. DESCRIPTION SERIAL NO. FROM NOTES: 1 00-000282 SCR, CAP 1/4-20 X 1 1/4

WAND - QUAD-JET - OPTIONAL EVEREST EFI 980197 06/30/04 5-57 123456789, 10111213141516171819, 2021, 2223, 23A, 23B25261419, 242728293031323334

WAND - QUAD-JET - OPTIONAL EVEREST EFI 980197 06/30/04 5-58 REF PART NO. DESCRIPTION SERIAL NO. FROM NOTES: - 89238 WAND, TM, QJW (95015) PC COMP

WAND - TRI-JET - OPTIONAL EVEREST EFI 980197 06/30/04 5-59 123456789, 10111213141516171819, 19A, 19B20, 21, 2223242627283029313225

WAND - TRI-JET - OPTIONAL EVEREST EFI 980197 06/30/04 5-60 REF PART NO. DESCRIPTION SERIAL NO. FROM NOTES: - 89233 WAND, TJW (9502) PC COMPLETE -

STAIR TOOL-OPTIONAL EVEREST EFI 980197 06/30/04 5-61 1, 1A23161819221720212315, 15A45, 5A6789, 1011121314

STAIR TOOL-OPTIONAL EVEREST EFI 980197 06/30/04 5-62 REF PART NO. DESCRIPTION SERIAL NO. FROM NOTES: - 78519 TL, STAIR, LNG, TM DJ (80015) COMPLE

UPHOLSTERY TOOL-OPTIONAL EVEREST EFI 980197 06/30/04 5-63 123456789101112131415161718192021222324252627282930313233343536373

OPERATIONS EVEREST EFT 980197 06/30/04 3-2 INSTALLATION REQUIREMENTS DEALER RESPONSIBILITY NOTE: Your distributor from whom you purchased this mo

UPHOLSTERY TOOL-OPTIONAL EVEREST EFI 980197 06/30/04 5-64 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: - 78513 1 TL, UPHOLST, PC (80015)

SHELF ASSEMBLY-OPTIONAL EVEREST EFI 980197 06/30/04 5-65 1234567891011121314161742210122105241023515750 1/8DIMESIONAL DATA11OVERALL DIMESNION:41-1/2&

SHELF ASSEMBLY-OPTIONAL EVEREST EFI 980197 06/30/04 5-66 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: - 65-950392 1 VAN STORAGE UNIT CO

WATER TANK, DUAL WITH DEMAND PUMP-OPTIONAL EVEREST EFI 980197 06/30/04 5-67 12345678910111213243167881314OVERALL DIMNSION:32-1/2" TALL62-5/8&quo

WATER TANK, DUAL WITH DEMAND PUMP-OPTIONAL EVEREST EFI 980197 06/30/04 5-68 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: - 66-945260 - TA

WATER TANK - DEMAND PUMP-OPTIONAL EVEREST EFI 980197 03/22/06 5-69 123456789101112413841616

WATER TANK - DEMAND PUMP-OPTIONAL EVEREST EFI 980197 03/22/06 5-70 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 70305 4 SCR, 5/16-18 X 3/

HOSE REEL-OPTIONAL EVEREST EFI 980197 06/30/04 5-71 15OVERALLVehicle13151214Floor162111161312141525172423MOUNTING DETAIL101014135237962286479852344-1

HOSE REEL-OPTIONAL EVEREST EFI 980197 06/30/04 5-72 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 56-501962 1 REEL, VACUUM HOSE GRAY 2

WIRING SCHEMATIC EVEREST EFI 980197 01/21/05 5-73

OPERATIONS EVEREST EFI 980197 06/30/04 3-3 ELECTRONIC FUEL INJECTION SYSTEM This unit is equipped with the latest Zenith electronic fuel injection (E

HOSE DIAGRAM-PP EVEREST EFI 980197 10/07/05 5-74 790416 (11-1/2")09-805557 (40")10-805357 (38")790497 (23")790

HOSE DIAGRAM-PPHP EVEREST EFI 980197 10/07/05 5-75 790416 (11-1/2")09-805557 (40")10-805357 (38")790497 (23")790417 (16-1/2)79

OPERATIONS EVEREST EFI 980197 06/30/04 3-4 DATE STAMP LOCATION When referring to an engine for assistance from your dealer, ProChem, or ZPP please

OPERATIONS EVEREST EFI 980197 06/30/04 3-5 ERROR CODES On rare occasions the engine may experience abnormal operation conditions and shut down. Upo

OPERATIONS EVEREST EFI 980197 06/30/04 3-6 ZENITH DISTRIBUTOR LOCATIONS • ITAL ENGINE COMPANY (09046) OH, IN.KY,WV

OPERATION & SYSTEMS EVEREST EFI 980197 06/30/04 3-7 CHEMICAL REQUIREMENTS4. C This cleaning unit, due to its chemical injection pump design, can

OPERATION & SYSTEMS EVEREST EFI 980197 04/17/06 3-8 313015HOTSOLUTION TEMPERATURECONTROL VALVEWARMSTARTING LOW PRESSURESOLUTION SCREENHIGH PRES

COMPONENTS EVEREST EFI 980197 06/30/04 3-9 1. WASTE TANK FULL INDICATOR LIGHT This indicator light is activated when the waste tank is full. When

COMPONENTS EVEREST EFI 980197 06/30/04 3-10 14. VACUUM INLETS The vacuum inlets serve as connecting point for vacuum hoses. 15. SOLUTION OUTLETS

EVEREST EFI 980197 06/30/04 1 Welcome…and congratulations on the purchase of your Mobile Cleaning Unit. This instruction manual is a

OPERATIONS & SYSTEMS EVEREST EFI 980197 06/30/04 3-11 26. FLOW METER The flow meter is a gauge to indicate how much liquid chemical is being intr

OPERATION & SYSTEMS EVEREST EFI 980197 06/30/04 3-12 WATER PUMPING AND HEAT TRANSFER SYSTEM Cold water enters the console through the water inl

OPERATIONS EVEREST EFI 980197 06/30/04 3-13 SINGLE SYSTEM WATER FLOW DIAGRAM LOW PRESSURE (WARM)

OPERATIONS EVEREST EFI 980197 06/30/04 3-14 SINGLE SYSTEM WATER FLOW DIAGRAM LOW PRESSURE (HOT)

OPERATIONS EVEREST EFI 980197 06/30/04 3-15 CHEMICAL INJECTION SYSTEM The chemical injection system is unique in that it utilizes the pressure spikes

OPERATIONS EVEREST EFI 980197 06/30/04 3-16 HEATER COIL #1HEATER COIL #2HEATER COIL #3VACUUM INLETLUBRICATIONCUPVACUUM GAUGEVACUUMRELIEFVALVEVACUUMPU

OPERATIONS EVEREST EFI 980197 06/30/04 3-17 PRE-RUN INSPECTION NOTE: Operation of this unit is simple. However, only trained personnel should proceed

OPERATIONS EVEREST EFI 980197 06/30/04 3-18 PRIMING THE CHEMICAL PUMP 1. Connect water hose to water inlet connection and turn on water supply. 2

OPERATION & SYSTEMS EVEREST 980197 11/25/06 3-19 HIGH PRESSURE SHUTDOWN & RETURN TO LOW PRESSURE SYSTEM 1. Turn off water pump and release p

OPERATION & SYSTEMS EVEREST 980197 11/25/06 3-20 UPHOLSTERY CLEANING Upholstery tool, part #78513 1. Set engine speed control to “Low/Upholste

TABLE OF CONTENTS EVEREST EFI 980197 06/30/04 2 Machine Data Log/Overview...1 Table of Contents ...

OPERATIONS EVEREST EFI 980197 06/30/04 3-21 WINTERIZING YOUR UNIT 1. Shut off the water supply. Disconnect the water inlet hose from the front of

OPERATIONS EVEREST EFI 980197 06/30/04 3-22 REMOVING ANTI-FREEZE FROM THE UNIT 1. Connect one end of the winterizing loop hose to the bottom solut

NOTES: EVEREST EFI 980197 06/30/04 3-23

MAINTENANCE EVEREST EFI 980197 06/30/04 4-1 SERVICE SCHEDULE Engine Daily Check engine oil level. *** Fill to proper level Engine Daily Check coo

MAINTENANCE EVEREST EFI 980197 06/30/04 4-2* Or as often as required ** Change water pump crankcase oil after the first 50 hours ***Change engine cran

MAINTENANCE EVEREST EFI 980197 06/30/04 4-3 KEY CHECKPOINTS Note: Initiation of a planned preventative maintenance program will assure that your uni

MAINTENANCE EVEREST EFI 980197 06/30/04 4-4 DO NOT service this unit while it is running. The high-speed mechanical parts as well as high tem

MAINTENANCE EVEREST EFI 980197 06/30/04 4-5 VACUUM PUMP Refer to the Vacuum Pump Operation and Service Manual for specific instructions. Lubricat

MAINTENANCE EVEREST 980197 11/25/06 4-6 WATER PUMP Refer to the Water Pump Operation and Service Manual for specific instructions. 1. Check the cra

MAINTENANCE EVEREST 980197 11/25/06 4-7 WATER PUMP DRIVE BELT To tighten the water pump belt: 1. Loosen the bolts which hold the water pump mount

TABLE OF CONTENTS EVEREST EFI 980197 06/30/04 3PARTS LIST Framework... 5-1 Side Panel, Right ...

MAINTENANCE EVEREST EFI 980197 06/30/04 4-8 NITROGEN ACCUMULATOR The nitrogen accumulator is pressurized to 250 PSI and must be replaced periodicall

MAINTENANCE EVEREST EFI 980197 06/30/04 4-9 CHECK VALVE (SOLUTION OUTLET) Inspect the check valve whenever doing service on the chemical pump or if

MAINTENANCE EVEREST EFI 980197 06/30/04 4-10 PACKING NUT ADJUSTMENT FOR CHEMICAL METERING, FLOW SIMULATOR AND CHEMICAL SELECTOR VALVES Examine the p

TROUBLESHOOTING EVEREST EFI 980197 06/30/04 4-11 PROBLEM CAUSE SOLU

TROUBLESHOOTING EVEREST EFI 980197 06/30/04 4-12 PROBLEM CAUSE SOLU

TROUBLESHOOTING EVEREST EFI 980197 06/30/04 4-13 PROBLEM CAUSE SOLU

TROUBLESHOOTING EVEREST 980197 11/13/06 4-14 PROBLEM CAUSE SOLUTION

FRAMEWORK EVEREST 980197 11/13/06 5-1 231192231116373141121415331918171615141312111020865432122321711912112421

FRAMEWORK EVEREST EFI 980197 09/20/04 5-2 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 00-000078 22 SCR, 1/4-20 X 1” HXHD GRD8 2 8716

FRAMEWORK EVEREST EFI 980197 06/30/04 5-3 14262414231345213108715222169814141516172118111115192014111225

RECEIVING YOUR UNIT EVEREST EFI 980197 06/30/04 4 ACCEPTANCE OF SHIPMENT Every part of your cleaning unit was carefully checked, tested, and inspe

FRAMEWORK EVEREST EFI 980197 11/24/04 5-4 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 790817 1 ASSY, LEFT HOOD EFI 2 790818 1 ASSY

SIDE PANEL, RIGHT EVEREST EFI 980197 04/17/06 5-5 17TO VACUUM RELIEF VALVETO WASTE TANK INLET TUBES65534

SIDE PANEL, RIGHT EVEREST EFI 980197 04/17/06 5-6 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 790430 1 BRKT, VAC INLET 2 12-800099

SIDE PANE, LEFT EVEREST EFI 980197 03/09/05 5-7 3214561412789TO WATER BOX FILLTO WATER BOX (SIDE)1311

SIDE PANEL, LEFT EVEREST EFI 980197 03/09/05 5-8 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 790431 1 BRKT, WTR INLET 2 11-800437 1 AD

CHEMICAL CONTROL PANEL EVEREST EFI 980197 09/20/04 5-9 1112456789101237712131415

CHEMICAL CONTROL PANEL EVEREST EFI 980197 09/20/04 5-10 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: - 61384 - ASSY, CHEM CONTRL PNL COMP

CONTROL PANEL-PP-PPHP EVEREST EFI 980197 06/30/04 5-11 23266252321922212019181716151413121110A9875432122710B12281

CONTROL PANEL-PP-PPHP EVEREST EFI 980197 06/30/04 5-12 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: - 790796 1 ASSY, INS PNL EVEREST EFI, L

ENGINE EVEREST EFI 980197 06/30/04 5-13 41542,44,45,463837363543331,322625242221232018,1928141312111098SUPPLIED WITH ENGINE4037WITH ENGINESUPPLIED 3

HOW TO USE THIS MANUAL EVEREST EFT 980197 07/22/04 1-1 This manual contains the following sections: - HOW TO USE THIS MANUAL - SAFETY -

ENGINE EVEREST EFI 980197 03/22/06 5-14 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 790798 - ENG, A-15, ZEEMS COMPLETE 1 04080 1 AD

ENGINE EVEREST EFI 980197 06/30/04 5-15 13112124428234567893443810, 11

ENGINE EVEREST EFI 980197 06/30/04 5-16 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 87168 8 WASHER, M10 SPLIT LOCK PLTD 2 70069 3

ENGINE EVEREST EFI 980197 06/30/04 5-17 4714131144171612141315111097654321+-4188

ENGINE EVEREST EFI 980197 12/14/05 5-18 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 57086 1 NUT, M5 2 57053 1 NUT, M6 HEX ZINC PLAT

COOLANT SYSTEM EVEREST EFI 980197 06/30/04 5-19 91011FROM ENGINE12THERMOSTAT HOUSING123458766

COOLANT SYSTEM EVEREST EFI 980197 06/30/04 5-20 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 00-000216 2 SCR, CAP 1/4-20 X 1/2 FLTSO 2

VACUUM BLOWER EVEREST EFI 980197 06/30/04 5-21 410111214321752192201618131321222231521817

VACUUM BLOWER EVEREST EFI 980197 01/26/05 5-22 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 57114 2 NUT, 7/16-14 HEX 2 87171 16 WA

WATER PUMP-PP EVEREST EFI 980197 04/26/06 5-23 382037353363231734363029282625242322211848171413121110985432TO CHEMICAL PRIME VALVETO TOP OF FLOWMETERT

EVEREST EFT 980197 06/30/04 2-1IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precautions must always be followed, including the follow

WATER PUMP-PP EVEREST EFI 980197 04/26/06 5-24 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 00-000286 1 SCR, CAP 1/4-20 X 2.75 HXHD 2

WATER PUMP-PPHP EVEREST EFI 980197 04/26/06 5-25 151514TO PRESSURE MANIFOLDTO WATER BOXTO TOP OF FLOWMETERTO CHEMICAL PRIME VALVE2345891011121317506

WATER PUMP-PPHP EVEREST EFI 980197 04/26/06 5-26 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 00-000286 1 SCR, CAP 1/4-20 X 2.75 HXHD

WATER PUMP-PP-PPHP EVEREST EFI 980197 06/30/04 5-27 1234567891011121314151617181920197

WATER PUMP-PP-PPHP EVEREST EFI 980197 02/07/06 5-28 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 42-809393 1 CAT#46798 CAP, OIL FILTER

VAC/HEAT EXCHANGER WITH SILENCER EVEREST EFI 980197 01/06/05 5-29 36262327156251083010111819293237715157156156974121288243514342021223426734331321262

VAC/HEAT EXCHANGER WITH SILENCER EVEREST EFI 980197 01/06/05 5-30 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 00-000078 22 SCR, 1/4-20 X

SOLUTION TEMPERATURE CONTROL VALVE EVEREST EFI 980197 06/30/04 5-31 17653244

SOLUTION TEMPERATURE CONTROL VALVE EVEREST EFI 980197 06/30/04 5-32 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 12-800282 1 CONN, 3/89 X

HELI-COIL HEAT EXCHANGER EVEREST EFI 980197 06/30/04 5-33 TO THERMOSTAT ADAPTER4578102976TO LOW PRESSURE REGULATOR9732111

EVEREST EFI 980197 06/30/04 2-2 DO NOT leave the vehicle engine running while operating this unit. Dangerous Acid, Explosive Gases! Batteries contai

HELI-COIL HEAT EXCHANGER EVEREST EFI 980197 06/30/04 5-34 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 70554 2 SCR, 3/8-16 X 3.5 HHCS GR5P

SOLUTION OUTLET EVEREST EFI 980197 06/30/04 5-35 816151413121791110765432118191

SOLUTION OUTLET EVEREST EFI 980197 06/30/04 5-36 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 12-800065 2 CONN, 1/8P X 1/4T 2 31092

WATER BOX-PP EVEREST EFI 980197 11/05/04 5-37 292830322731263REARTO WATER INLETFRONT123467891011121314151617171820352762021232425623222

WATER BOX-PP EVEREST EFI 980197 11/05/04 5-38 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 31098 1 ELL, STREET 1/2 BR 2 12-800269 2

WATER BOX-PPHP EVEREST EFI 980197 11/05/04 5-39 222326102423212067253201817171615141312119876321FRONTTO WATER INLETREAR3254PART OF ITEM 526302931282

WATER BOX-PPHP EVEREST EFI 980197 11/05/04 5-40 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 11-800041 1 ELL, STREET 1/2 BR 2 12-8002

PRESSURE REGULATOR-PP EVEREST EFI 980197 07/30/04 5-41 FROM WATER PUMPFROM LOWER CONNECTION ON FRONT HEATER CORE IN VAC HE ASSEMBLYFROM LOWER EL

PRESSURE REGULATOR-PP EVEREST EFI 980197 06/30/04 5-42 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 00-000286 2 SCR, CAP 1/4-20 X 2.75 HXH

PRESSURE REGULATOR-PPHP EVEREST EFI 980197 06/30/04 5-43 151413PUMP121514138917763181985319217FROM WATER BOXFROM LOWER ELBOW ON HELICOIL ASSEMBLY

HAZARD INTENSITY LEVEL EVEREST EFI 980197 08/16/04 2-3 The following WARNING LABELS are found on your cleaning unit . These labels point out impor

PRESSURE REGULATOR-PPHP EVEREST EFI 980197 09/20/04 5-44 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 790106 1 ACCUMULATOR, 250PSI CAT 602

WASTE TANK-80 GAL. & 100 GAL. EVEREST EFI 980197 06/30/04 5-45 8714171818163291011311192021224A4B5A5B61512

WASTE TANK-80 GAL. & 100 GAL. EVEREST EFI 980197 01/28/05 5-46 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 790125 1 LID, STRAINER,

HOSE ACCESSORIES EVEREST EFI 980197 06/30/04 5-47 1112161315142192117920188104213576

HOSE ACCESSORIES EVEREST EFI 980197 06/30/04 5-48 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 12-800078 1 FITTING, BRB 2H BS PVC 2 0

BATTERY-FLOOR MOUNT EVEREST EFI 980197 06/30/04 5-49 3124865710229

BATTERY-FLOOR MOUNT EVEREST EFI 980197 06/30/04 5-50 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 00-000167 2 SCR, 1/4-20 X 6” HXHD 2

AUTOMATIC PUMPOUT-OPTIONAL EVEREST EFI 980197 11/29/04 5-51 123456789,12,151013141611173455510671918

AUTOMATIC PUMPOUT-OPTIONAL EVEREST EFI 980197 11/29/04 5-52 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 70105 4 SCR, M4 X 60 PH 2 00

AUTOMATIC PUMPOUT-OPTIONAL EVEREST EFI 980197 11/29/04 5-53 1263456791011263915161718192021222324252728293031323334362211588101223521212114133738